Load Controls Inc

Electrical Supplies

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OUR TECHNOLOGY

The ability to measure the power of Motors and Drives allows us to provide tailored solutions for:

  • Pump Monitoring and Protection
  • Grinder and Machine Tool Monitoring, Gap Elimination, Tool Wear Sensing
  • Optimal Material Handling, Conveyor Jam Detection
  • Agitator and Mixer Monitoring and Viscosity Sensing, Process Optimization

Learn more about our unique power sensing technology how this can be applied to your business:

  • Principles of Power Measurement
  • The Case of Disappearing Amps
  • Measuring Load When a Variable Frequency Drive is Involved
  • View/Download

INDUSTRIES

Industries

Load Controls products are used in many process industries:

Pharmaceuticals

  • Mixers, Choppers, Tank Monitors

Chemical Processing

  • Pump Loss of Flow, Dry Run Detection
  • Centrifuge / Evaporator Monitoring
  • Agitator, Mixer Viscosity Monitoring, Infeed Control

Waste Treatment

  • Clarifier and Centrifuge Monitoring

Paper Industry

  • Pumps, Agitator, Refiner, Chipper Monitoring and Overload Detection

Food Processing

  • Mixer Batch Monitoring, Viscosity / Infeed Monitoring

Machine Tool

  • Spindle Load, Dull or Breaking Tools
  • Grinder Feed Rate, Gap Elimination

And Other Process Manufacturers

APPLICATIONS

Monitoring and Protecting Pumps

Monitoring and Protecting Pumps

Power monitoring can be an important element of a well-managed pump subsystem. Knowing pump motor power status and consumption provides valuable input about infeeds, flows, pressure and viscosity, process efficiency and the changes to the pumping subsystem over time. This can all be vital data to optimizing processes, protecting pumps from dangerous and harmful conditions, and maintaining an efficient pumping process into the future.

Load Controls PMP-25 family can monitor and protect pumps against:

  • Dry Running / Loss of Flow
  • Cavitation / Blocked Outlet
  • Dead Head
  • Increased Power Consumption Over Time Indicating Potential Maintenance Issues
Agitators and Mixers

Agitators and Mixers: Profiling a Process

One of the best applications for a power sensor is for monitoring viscosity changes in mixers and agitators. By using Power to profile a process, manufacturers are able to optimize production, monitor quality and act quickly upon deviations.

  • Mixer Load Curves for a Batch Process
  • Power Dropoff Indicates Process is Complete
  • View/Download
Conveyors: Jam Detection

Conveyors: Jam Detection

With the ability to sense not only limits but also conveyor load rate of change, Load Controls provide a unique and powerful solution for monitoring and protecting conveyor belts and indexing machines.